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Article
Publication date: 3 May 2016

L. Ismail, K. Ramesh, N.A. Mat Nor, S.K.M. Jamari, B. Vengadaesvaran and A.K. Arof

The purpose of this paper is to study the electrochemical, mechanical and thermal characteristics of polyester – epoxy coating systems using electrochemical impedance spectroscopy…

Abstract

Purpose

The purpose of this paper is to study the electrochemical, mechanical and thermal characteristics of polyester – epoxy coating systems using electrochemical impedance spectroscopy (EIS), pull-off test and differential scanning calorimetry (DSC). These are very important properties to evaluate the performance of a coating system. Proper measurement and analysis techniques are needed for a proper evaluation of these properties to ensure the coating performance.

Design/methodology/approach

Different ratios of polyester and epoxy resins have been blended to formulate good anticorrosive, mechanically strong and thermally stable binder coating system. EIS, pull-off test and DSC were used to evaluate these properties.

Findings

The sample containing 90 wt.% polyester exhibited the best corrosion resistance from the beginning until the end of exposure time. The value of corrosion resistance (Rc) obtained on the 30th day of exposure was found to be 2.89 × 108 ohm cm−2. The glass transition temperature (Tg) was found to be increasing with the incorporation of epoxy to the binder system. The result from pull-off test showed the best adhesion with the sample containing 90 wt.% polyester which also has the lowest Tg promoted better adhesion properties.

Practical implications

The curing time must be reduced for practical applications.

Originality/value

Hybrid coatings systems have been formulated. This paper discusses on the highest coating resistance obtained polymer-substrate mechanical properties and thermal characteristic of the polyester/epoxy binder resin using DSC.

Details

Pigment & Resin Technology, vol. 45 no. 3
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 3 November 2014

N.A. Mat Nor, L. Ismail, S.K.M. Jamari, K. Ramesh, B. Vengadaesvaran and A.K. Arof

This paper aims to analyse the coating behaviour in corrosion environment as well as to evaluate the best percentage amount of copper oxide and copper needed for organic coating…

Abstract

Purpose

This paper aims to analyse the coating behaviour in corrosion environment as well as to evaluate the best percentage amount of copper oxide and copper needed for organic coating in order to prevent the corrosion degradation. Electrochemical impedance spectroscopy (EIS) studies have been conducted in order to evaluate the corrosion performance of polyester-epoxy-copper oxide and polyester-epoxy-copper coating systems.

Design/methodology/approach

The availability of this modem instruments is used to obtain impedance data as well as computer programs to interpret the results that made the technique popular. In addition, EIS is well suited to the study of polymer-coated metals.

Findings

The results showed that samples containing 25 weight per cent of copper oxide and copper (90P25CuO and 90P25Cu) obtained the excellent corrosion properties from the first day up to 30 days of NaCl immersion. The highest corrosion resistance values obtained by 90P25CuO and 90P25Cu on the 30th day were 7.107 × 108 O and 5.701 × 108 O, respectively, with lower double layer capacitance of 1.407 × 10−9 Farad and 3.935 × 10−9 Farad, respectively. Moreover, the water uptake gained by these two coating samples was the lowest at the end of immersion, which was 0.0084 for 90P25CuO and 0.1592 for 90P25Cu, showing that the sample has good corrosion performance.

Originality/value

This paper discussed on the highest corrosion resistance, double layer capacitance and the water uptake of the copper (Cu) and copper oxide (CuO) coating system obtained from the EIS measurements.

Details

Pigment & Resin Technology, vol. 43 no. 6
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 15 March 2013

Z.H.Z. Abidin, K.M. Nasir, S.K.M. Jamari, N. Saidon, S.V. Lee, N.A. Halim and R. Yahya

The purpose of this work is to investigate the correlation characteristics in mechanical, thermal and optical properties of PMMA‐acrylic polyol polymer blends mixed with lawsone…

Abstract

Purpose

The purpose of this work is to investigate the correlation characteristics in mechanical, thermal and optical properties of PMMA‐acrylic polyol polymer blends mixed with lawsone natural dye for coating paint application.

Design/methodology/approach

Natural brownish dye colorant was extracted from Lawsonia Inermis leaves used as a dye colorant in this paint coating system by using ethanol as the solvent. Poly(methyl methacrylate) (PMMA), blended with acrylic polyol was used as the binder system. The ratio of PMMA to acrylic polyol was varied with PMMA dominance. The dye colorant was fixed at 10 wt percent.

Findings

The potential time measurement tests showed that the dye colorant paint system with 10 wt percent of acrylic polyol has the highest coating resistance against electrolyte penetration. The dye colorant paint system with 30 wt percent acrylic polyol performed better in mechanical tests such as cross‐hatch and impact resistance. The dye colorant paint system molecular crosslinks were analysed by using the fourier transform infrared spectroscopy (FTIR) and X‐ray diffraction spectroscopy.

Research limitations/implications

The ratio of lawsone dye colorant in the polymer blends is found limited to 10 percent. Increasing in the percentage of lawsone dye colorant will cause inhomogeneity in coating paint sample.

Originality/value

A new formulation of natural dye colorant paint system with 10 percent wt dye volume concentration of lawsone as pigment was obtained.

Details

Pigment & Resin Technology, vol. 42 no. 2
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 3 May 2016

R. Usop, Z.H.Z Abidin, N.A. Mazni, A.N. Hadi, N.A. Halim, R.M. Taha, M.A. Careem, S.R. Majid and A.K. Arof

This paper aims to study the colour stability of chlorophyll and the effect of copper (II) nitrate – Cu(NO3)2 – as an additive in natural dye coating films after being exposed to…

Abstract

Purpose

This paper aims to study the colour stability of chlorophyll and the effect of copper (II) nitrate – Cu(NO3)2 – as an additive in natural dye coating films after being exposed to ultraviolet-A (UV-A).

Design/methodology/approach

The natural dye was extracted from the leaves of Cassia alata L. using absolute ethanol as the solvent. The extract was divided into two parts and, one of it was added with 3 wt.% Cu(NO3)2 as an additive. The polymer blend of poly(methyl methacrylate) (PMMA) and acrylic polyol was used as the coating binder. Both parts of the dye with and without additive were mixed with the blended polymer in a specific ratio. The resulted mixtures were applied as coating films on glass substrates. The colour stability of the coating films on exposure to UV-A with the time of exposure was observed with Commission internationale de l’éclairage (CIE) L*a*b* colour coordinates. The hidden power by the means of reflectivity and glossiness of the coatings was also studied. Statistical standard deviation (STD) was used to analyse the data.

Findings

The test showed that the coating films containing Cu(NO3)2 had smaller colour differences, (ΔE*) indicating higher colour stability. The analysis on hidden power also showed that the coating film with Cu(NO3)2 was 1.6 times more stable than the film without additive. All the measurements in this study were observed within 35 days of duration.

Research limitations/implications

This paper implies the potential of using natural dye extracted from Cassia alata L. leaves as a stable dye colourant for coating applications.

Practical implications

The coating film developed in this study is suitable for glass substrate applications.

Originality/value

A new method of preparing solvent-based coating film from PMMA–acrylic polyol with chlorophyll colourant is introduced in this study.

Details

Pigment & Resin Technology, vol. 45 no. 3
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 6 July 2015

S.V. Lee, R. Usop, A.N. Hadi, N.A. Mazni, S.R. Majid, A.K. Arof, N.A. Halim and Z.H.Z. Abidin

The purpose of this paper is to observe the thermal and colour stabilities of coating films consisting of natural dye anthocyanin colourant with acid and nitrate salt as…

Abstract

Purpose

The purpose of this paper is to observe the thermal and colour stabilities of coating films consisting of natural dye anthocyanin colourant with acid and nitrate salt as additives.

Design/methodology/approach

The natural dye was extracted from Hibiscus sabdariffa L. (Roselle) by using distilled water as solvent. The extracted dye was mixed with 1 weight per cent hydrochloric acid and 5 weight per cent calcium nitrate to conduct the comparison study. The dye samples were than mixed with poly (vinyl alcohol) (PVA). The mixtures were applied on glass panels to form coating films. The coating films were left to dry for 24 hours. The thermal stability of coating films was investigated by using thermogravimetric analysis (TGA). The amorphousness coating films molecular structures were observed by using x-ray diffraction (XRD). CIE L*a*b* colour coordinate space technique was used to investigate the coating films colour stability against ultraviolet (UV).

Findings

The results show that addition of hydrochloric acid (HCl acid) enhanced thermal stability of PVA-anthocyanin coating and shifted the degradation temperature to higher temperature at 300°C. HCl acid also improved UV stability of the coating system significantly with the reduced ΔE from 26.67 to 16.89. Addition of calcium nitrate (Ca(NO3)2) salt promotes good interaction with PVA-anthocyanin system that caused structural changes, improved thermal stability and increased Tg from 61.5 to 83.1°C.

Research limitations/implications

The potential of using natural dye extracted from plant as renewable material.

Practical implications

The coating films developed in this works are suitable for glass substrate application.

Originality/value

Development of water-based coating from PVA binder with anthocyanin colourant is introduced in this study.

Details

Pigment & Resin Technology, vol. 44 no. 4
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 2 March 2015

S.V. Lee, A.N. Hadi, Z.H.Z. Zainal Abidin, N.A. Mazni, N.A. Halim, R. Usop, H.C. Hassan, S.R. Majid and A.K. Arof

The purpose of this paper is to observe the colour and thermal stability of natural red dye consisting of anthocyanin with addition of different aqueous acids and applied as…

Abstract

Purpose

The purpose of this paper is to observe the colour and thermal stability of natural red dye consisting of anthocyanin with addition of different aqueous acids and applied as coating films.

Design/methodology/approach

The natural red dye was extracted from Hibiscus sabdariffa L. (roselle) flowers and mixed with 1 per cent hydrochloric acid, 5 per cent acetic acid, 5 per cent citric acid and 5 per cent oxalic acid. All the dye samples were exposed to heat and UV-B to observe the colour stability by calculating the half-life and rate of reaction. In coating film application, each of the dye samples was mixed with 25 wt% of poly(vinyl alcohol) (PVA) and applied on to a glass substrate. The coating samples’ colour stability was observed by using CIE L*a*b* colour space coordinates. The coating films’ weight loss stability against temperature was observed by using thermogravimetric analysis.

Findings

Addition of hydrochloric acid enhances the thermal and UV stability of the anthocyanin natural dye. This can be observed from the calculation of the half-life of the dye. The half-life values for the thermal and UV stability studies were 1,155 hours and 210 hours, respectively. In coating films, the sample with addition of acetic acid showed the highest colour stability with colour difference (ΔE*) value 8.95.

Research limitations/implications

The coating films developed in this work are not suitable to be applied on metal substrates due to the presence of water, which can contribute to the corrosion formation.

Practical implications

The coating films developed in this work are suitable for washable coating application. In other words, they are non-permanent coatings applied on a glass substrate.

Originality/value

Development of water-based coatings from PVA binder with anthocyanin colourant is introduced in this study.

Details

Pigment & Resin Technology, vol. 44 no. 2
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 18 November 2021

Shameer Hisham, Hairul Anuar Tajuddin, Norazilawati Muhamad Sarih, Nur Zarith Diana Diana Zakaria, Zul Hazrin Zainal Abidin and Norhana Abdul Halim

In this work, the blends of poly(methyl methacrylate), PMMA and poly(methyl vinyl ether-alt-maleic acid monoethyl ester), PMVEMA-ES are studied as organic coatings to evaluate the…

Abstract

Purpose

In this work, the blends of poly(methyl methacrylate), PMMA and poly(methyl vinyl ether-alt-maleic acid monoethyl ester), PMVEMA-ES are studied as organic coatings to evaluate the impact of intermolecular hydrogen bonding on the physical and thermal characteristics of the prepared coatings.

Design/methodology/approach

PMMA (Mw = 120,000 g mol-1) was chosen as our binder material. Due to the low adhesion property of PMMA on polar substrates, it was blended with PMVEMA-ES, which contains polar –COOH groups, to improve the adhesion and thermal properties of the coatings by forming intermolecular hydrogen bonds. A cross-hatch adhesion test was carried out to evaluate the adhesion strength of different ratios of PMMA/PMVEMA-ES blends as coatings. In addition, changes in the glass-transition temperature, Tg as the composition varies were studied using Differential Scanning Calorimetry, DSC. Then, glossiness and hiding power tests were also conducted to evaluate the physical properties of the prepared coatings.

Findings

Upon a closer look at the DSC results, it was found that blends consisting of 12.5, 25.0 and 87.5 wt. % PMMA were completely compatible due to the presence of only a single Tg in their thermograms. Other blend compositions showed two distinct Tgs, indicating partial compatibility. Furthermore, the addition of PMVEMA-ES caused the Tg of PMMA to shift to lower temperatures, a strong indication of intermolecular hydrogen bonding interactions between the two components. From the cross-hatch adhesion results, the addition of PMVEMA-ES improved the adhesion properties of PMMA coating, except for blends consisting of 62.5 and 75.0 wt. % PMMA possibly due to the partial incompatibility between the two components. These findings were further corroborated with the results of glossiness and hiding power measurements. The superior result was seen for the blend consisting of 12.5 wt. % PMMA with strong adhesion property, high glossiness, compatibility and high translucency.

Practical implications

PMVEMA-ES can potentially be used as an adhesion promoter in PMMA-based coating formulations.

Originality/value

This is the first report on the properties of PMMA/PMVEMA-ES blends as coatings.

Details

Pigment & Resin Technology, vol. 52 no. 1
Type: Research Article
ISSN: 0369-9420

Keywords

Book part
Publication date: 5 June 2023

Hoong Sang Wong and Chen Chen Yong

This chapter provided systematic and comprehensive analysis on trawl fisheries management and conservation measures in the Straits of Malacca. Detailed analysis is conducted on…

Abstract

This chapter provided systematic and comprehensive analysis on trawl fisheries management and conservation measures in the Straits of Malacca. Detailed analysis is conducted on Malaysian fishery management framework particularly domestic country's trawl fishery status, legal structure, input-control strategies, ecosystem protection plan, pollution, law enforcement, and complementary measures that designed to reduce and prevent overfishing in the exclusive economic zone (EEZ) of Malacca Straits. Gaps and challenges found in existing trawl fisheries literature are presented followed by recommendations for improvement in the management and conservation of trawl fisheries.

Details

Pragmatic Engineering and Lifestyle
Type: Book
ISBN: 978-1-80262-997-2

Keywords

Article
Publication date: 5 January 2015

Siti Khumaira Mohd Jamari, Ramesh Kasi, Leeana Ismail, Nur Amirah Mat Nor, S. Rames Rau, T. Ramesh Subramaniam, Vengadaesvaran Balakrishnan and Abdul Kariem Mohd Arof

The purpose of this paper is to develop different combinations of acrylic polyol and silicone resins with various weight ratios and to test the coating properties using…

Abstract

Purpose

The purpose of this paper is to develop different combinations of acrylic polyol and silicone resins with various weight ratios and to test the coating properties using electrochemical impedance spectroscopy (EIS).

Design/methodology/approach

The performance properties such as coating resistance, capacitance, dielectric constant, water uptake and diffusion coefficient were evaluated using EIS with exposure to 3.5 per cent NaCl solution for 60 days.

Findings

The binders developed in this study were coated on cold rolled steel plates. The dry film thickness was found to be in the range of 50 microns. From EIS results, it was found that Acrylic polyol sample with 30 weight per cent of silicone exhibits the best properties, as it has high coating resistance in the range of 109 Ohms for the full period of exposure, whereas all other samples showed poor performance with the exposure time. For these samples, the parameters measured such as the coating resistance of the samples decreased while the coating capacitance, percentage of water uptake and diffusion coefficient of the samples increased after being exposed to corrosive solution for 60 days. The coatings developed by 0, 10 and 60 weight per cent silicone showed high coating capacitance on the first day of exposure, and these systems failed early during the exposure. The water uptake percentage and diffusion coefficient of all samples were found to be less than 50 per cent and below 10-11 cm2 s−1, respectively. An optimum cross-linking between the resins is considered as the main contribution for the best performance shown by the sample that consists of 30 weight per cent of silicone in acrylic matrix that provides maximum barrier properties of the coating.

Originality/value

Developing coatings using hybrid binders (silicone resin and acrylic polyol resin) is new area of research. This will explore more research in the formulation of novel coatings.

Details

Pigment & Resin Technology, vol. 44 no. 1
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 4 January 2016

Siti Khumaira Mohd Jamari, Ramesh Kasi, Leeana Ismail, Nur Amirah Mat Nor, Ramis Rau Subramanian, T. Ramesh Subramaniam, Vengadaesvaran Balakrishnan and Abdul Kariem Mohd Arof

The purpose of this paper is to study the performance of coatings for corrosion protection. In this research, different compositions of polyaniline (PANI) were added in a…

Abstract

Purpose

The purpose of this paper is to study the performance of coatings for corrosion protection. In this research, different compositions of polyaniline (PANI) were added in a pigmented acrylic polyol-silicone coating. The important performance property is corrosion protection. The coatings must be evaluated under corrosive environment. Electrochemical impedance spectroscopy (EIS) is the suitable method to investigate the effect of the addition of PANI in the binder mixture.

Design/methodology/approach

The coating resistance, coating capacitance, water uptake and the diffusion coefficient of the coatings were tested for each of the sample. These parameters of the coatings were tested for a period of 60 days of exposure of 3.5 weight per cent solution of sodium chloride salt. EIS results will be further verified by immersion test and salt spray test.

Findings

Coating materials developed using 8 and 10 weight per cent of PANI exhibited better coating properties with higher coating resistance for a period 60 days immersion in corrosive environment compared to coatings with lower amount of PANI (2-6 weight per cent). The best coating system obtained the coating resistance value in the range of giga ohms even after the 60th day of exposure. The lowest capacitance value suggested that the coatings have not allowed the electrolyte to permeate to the interface. Water uptake values were found to be in the range of 5 per cent. Salt spray test results showed that the corrosion has initiated at the edges of the scratches only.

Practical implications

The study of the effect of conducting polymers in acrylic polyol/silicone resin hybrid binder will be useful for more exploration in coating science.

Originality/value

The development of protective hybrid coatings using conducting polymer and TiO2 particles is new. The results show high coating resistance values.

Details

Pigment & Resin Technology, vol. 45 no. 1
Type: Research Article
ISSN: 0369-9420

Keywords

1 – 10 of 28